Inspection of wheelset axle geometry

Automated system for measuring linear dimensions, shape deviations, roughness and hardness of wheel sets axles in the railway sector

main objectives of the solution

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Reduced measurement time (3-10 minutes)

Compliance with ISO standards

Working in a shop environment

Measurement of parts weighing up to 1.5 tons

High-precision inspection of wheelset axles

Key features of the solution

Fully automated measurement of all critical parameters
Use of software for data analysis
Horizontal measurement for easy axis fixation
Possibility to install additional modules
Support for automatic and manual operation modes

Solution Characteristics

Measuring methods: contact and optical
Range of measured parameters: radial face parameters, length, diameter, shape deviations, perpendicularity, roughness, hardness, angles
Occupied area of the equipment: 15 m² (operator's place - 3×5 m)
Safety: laser sensors
Maximum diameter of the measured part is 750 mm

Up to 750 мic

Measured diameter

2,5 м

Length

Up to 1 mic

Measurement accuracy

Advantages

Automation of processes, reducing the influence of human factor

Measuring axles without removing the brake disks

Operator training in 1 day, modern interface

Software information

Specialized software for measurement management and data analysis
Logging of results in digital format
Possibility to customize the software to meet the customer's needs
Modern interface - easy and intuitive operation

Implementation and effectiveness